Total Productive Maintenance(Total Quality Management ) Questions and Answers

Question 1. In which stage of TPM development is the development of the early equipment management program carried out?
  1.    TPM implementation stage
  2.    Preliminary inspection stage
  3.    Preparation stage
  4.    Stabilization stage
Explanation:-
Answer: Option A. -> TPM implementation stage
Answer: (a).TPM implementation stage

Question 2. In which stage of TPM development a scheduled maintenance program for the maintenance department developed?
  1.    Stabilization stage
  2.    Preliminary inspection stage
  3.    Preparation stage
  4.    TPM implementation stage
Explanation:-
Answer: Option D. -> TPM implementation stage
Answer: (d).TPM implementation stage

Question 3. If availability is 85%, performance efficiency is 50%, and the rate of quality products is 98%, then find out the overall equipment effectiveness?
  1.    42%
  2.    50%
  3.    32%
  4.    60%
Explanation:-
Answer: Option A. -> 42%
Answer: (a).42%

Question 4. Training conducted to improve the operation and maintenance skills are carried out in the TPM implementation stage of TPM development?
  1.    True
  2.    False
  3.    May be True or False
  4.    Can't say
Explanation:-
Answer: Option A. -> True
Answer: (a).True

Question 5. What is the quality score if an asset produces 15000 units out of which 500 are defective?
  1.    92.67%
  2.    94.67%
  3.    96.67%
  4.    98.67%
Explanation:-
Answer: Option C. -> 96.67%
Answer: (c).96.67%

Question 6. A machine that was supposed to run for 10 hours suffers a breakdown and runs only for 9 hours. Calculate availability.
  1.    89%
  2.    90%
  3.    91%
  4.    92%
Explanation:-
Answer: Option B. -> 90%
Answer: (b).90%

Question 7. If the overall equipment effectiveness is 40%, availability 82%, quality score 96%, calculate the performance efficiency?
  1.    50.8%
  2.    60.8%
  3.    70.8%
  4.    40.8%
Explanation:-
Answer: Option A. -> 50.8%
Answer: (a).50.8%

Question 8. If the loading time is 400 minutes and downtime is 60 minutes, calculate availability.
  1.    81%
  2.    83%
  3.    85%
  4.    87%
Explanation:-
Answer: Option C. -> 85%
Answer: (c).85%

Question 9. If the theoretical cycle time per unit is 0.5 minutes/unit, the number of units is 400, and the operating time is 400 minutes, calculate performance efficiency.
  1.    20%
  2.    30%
  3.    40%
  4.    50%
Explanation:-
Answer: Option D. -> 50%
Answer: (d).50%

Question 10. Improved safety is one of the benefits of implementing TPM.
  1.    True
  2.    False
  3.    May be True or False
  4.    Can't say
Explanation:-
Answer: Option A. -> True
Answer: (a).True